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Fermentation and granulation process of mushroom residue organic fertilizer production line

2023/08/19
 

Because mushroom residue contains rich nutrients required by living organisms, such as straw and cow manure, which are rich in crude protein, crude fiber, crude fat, calcium, phosphorus, and amino acids. It can be said that it is a green source of fertilizer for the growth of plants.

The mushroom residue organic fertilizer production line first utilizes compost fermentation technology. The application of microbial engineering technology in the composting process, which ferments and differentiates padding rich in livestock and poultry manure, combined with the form of biological fermentation bed pig farming, is also a new path for harmless disposal of manure.

1. Preparatory work: Weigh and divide the livestock and poultry manure (with a moisture content of 70%) that needs to be disposed of; Prepare the bacterial agent.

2. Production technology: Mix livestock and poultry manure with bacterial strains in a 1:10000 portion, and then mix them. Then reverse glue is applied to Room, allowing solar energy to pass through the Sunshine Board to increase the room temperature of the fermentation workshop and accelerate the increase in the starting temperature of the fermentation materials. There is a ventilation hole at the top to facilitate the emission of water vapor and other gases generated during material fermentation. The walls on all sides are of brick concrete structure, with doors and windows reserved.

3. There are two fermentation tanks built in the fermentation workshop, with a length of 18-25m and a width of 2.5m. The edges of the tanks are made of bricks and plastered with cement. When fermenting in a fermentation tank for 4-5 days, flip the fermented material from one tank into two tanks. Generally, it takes about 20-25 days from feeding to discharging.

4. Process equipment and processes. The poultry and livestock manure (such as cow manure, sheep manure, chicken manure, etc.) pretreated by a fermented organic fertilizer composting machine is directly transported to the raw material silo (or raw material mixer).

5. Transport to the disc homogenizer and control the feeding speed through a frequency converter.

6. Transported to a specialized screening machine for organic fertilizers, the special design can completely solve the problem of screen adhesion.

7. The screened large particles are crushed by an organic fertilizer crusher and fed into a disc homogenizer.

8. The qualified products after screening are transported to the fully automatic packaging scale for weighing, packaging, and storage.

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