The equipment configuration of a small-scale organic fertilizer production line designed for breeding farms should not only consider the high efficiency of waste resource utilization, but also pay attention to cost-effectiveness and environmental protection requirements. The following is a typical equipment configuration scheme for small-scale organic fertilizer production lines, especially suitable for small and medium-sized farms such as poultry or pig farms:
1、 Preprocessing equipment
Solid waste separator: used to separate the liquid portion from aquaculture waste, reduce the moisture content in subsequent processing stages, and improve efficiency.
Crusher: Grind the separated solid waste (such as chicken manure and pig manure) for easy mixing and fermentation.
2、 Fermentation equipment
Static stack fermentation system: suitable for small farms, assisted by natural ventilation and self-propelled turntables for biological fermentation.
Self propelled flipping machine: used for flipping and ventilation during stack fermentation, accelerating the fermentation process, improving fermentation quality and efficiency.
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3、 Granulation and molding equipment
Granulator: The fermented organic material is processed into granules by an organic fertilizer granulator for easy storage, transportation, and use.
According to the actual situation, different types such as disc granulator and extrusion granulator can be selected.
4、 Post processing equipment
Drying machine: used for drying granules to ensure that the finished organic fertilizer reaches the appropriate moisture content.
Screening machine: Screen out particles that are too large or too small to ensure the uniformity of the product.
Packaging machine: Packaging finished organic fertilizers according to certain specifications for easy sales and storage.
5、 Auxiliary equipment and facilities
Conveying equipment: such as screw conveyors or belt conveyors, used for the transportation of materials.
Warehousing and logistics facilities: including raw material warehouses, finished product warehouses, and necessary handling tools.
6、 Control system
Automated control system: integrates temperature and humidity monitoring and control functions, optimizes the fermentation process, and improves product quality and consistency.
Configuration precautions
Environmental requirements: Ensure that the design and operation of the production line comply with local environmental regulations, such as waste gas, wastewater treatment, and noise control.
Energy efficiency: Prioritize equipment with low energy consumption and stable performance, and consider using clean energy sources such as solar power.
Flexibility: Considering the possibility of future business expansion, reserve appropriate adjustment space for later upgrades or renovations.
In summary, the equipment configuration of a small-scale organic fertilizer production line suitable for breeding farms should comprehensively consider the characteristics of raw materials, production goals, and environmental conditions, striving to find the best balance between cost control and product quality. Through scientific and rational equipment combination and process design, not only can the problem of livestock waste be effectively solved, but additional economic benefits can also be created, promoting the development of green circular agriculture.
